Inspect for engine oil, transmission fluid and radiator coolant leaks. Now release the neutral latch lock before you slowly release both the left and the right steering and brake control levers. 4. Questions? Try this first. Look at the left side lower arm on your 3 pt hitch. Drive the mower to a flat surface and turn off the engine. I know this is an old thread but I was able to repair my actuator on a 2008 lightning. For air-cooled engines, remove debris from air intake screen and from around cooling fins. Cold Weather Warm-Up Never run a cold engine at full throttle. Tools : two 3/4 inch wrenches. You can initiate a steeper zero-degree turn by pulling the left lever towards you and pushing the right lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. Excess grease can damage seals and attract particles that can increase friction and cause overheating, premature wear and component failure. Can you give me some ideas of things to look at? Here is what fixed it. Chris, first try to adjust the clutch. In some rare cases, the mower deck doesnt work because of the terrain. For even more detail and a visual step-by-step guide make sure to watch the FrontMount video above. Storage Finally, Grasshopper recommends storing your mower indoors and out of the elements to prevent undue wear and tear and to ensure it's ready for its next use whether that's snow removal, debris cleanup or mowing. Never attempt to stop or start the unit suddenly when moving up or down an incline as this may cause the machine to tip forwards or backwards. Apr 25, 2018 by These mower decks are heavy and you don't want to risk hurting your back. Then it has to be a safety switch or PTO switch? In case your mower has a hydraulic system, there are chances that the lockout valve is closed. Note when service was performed and replacement part numbers. I put a new pto clutch on and still same problem . Once I get the deck up and release the button it does not lock and deck does not stay up to clean it. Theyre just linear actuators. An accurate log will help ensure proper timing of routine maintenance procedures and reduce the likelihood of equipment failure and downtime. Adjust or replace worn parts, if necessary. Check safety switch . If the rod bends, it will cause issues while adjusting the decks height and position and the only solution is to replace the bent rod. The arm is secured to the top of the deck along the right side, if you're facing the deck near its front. Be sure to check the tires for leaks and extreme wear at the end of every mowing season, and repair or replace them as necessary, to prevent sidewall damage from sitting flat over the winter. In particular, the issue happens when users set the height to five. However, if any of these pins are damaged, it can make it challenging for the deck to connect to the lifting arm and you wont be able to adjust the decks height either. Cooling fins and the cooling fan may be dirty. Do not smoke in the vicinity of the building, tractors or engines. Instead, consult your owner's manual for recommended tire pressure. 1. Step One: Park the Mower. oldturkey03, I have same problem but when I turn pto it try's to engage I can hear and see somethings working upper side of clutch but nothing to the belt pully, LowCharge In addition, it prevents the spinning blade from projecting the objects. Seat and brake switch quit also! - Lawn Mower Craftsman ZTS 7500 Battery Prior to the onset of cold temperatures, clean and inspect the battery, cables, terminals, tray and hold-downs as well as check the battery case for leaks and cracks. QUALITY FIRST, MONEY SECOND: We focus on providing our clients higher value for the dollars they invest with us. Sharpen blades regularly, and check for balance and levelness. For this reason, we recommend that you turn the height adjusting knob to increase the height a bit and test the deck until you achieve the height that supports smooth raising and lowering. I have a new holland tz25da.was mowing along just fine and then the blades stopped.should I start with the fluids first? If the lift links are bent or are frayed, they need to be replaced (you can try straightening the bent links). Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! if I want to raise the whole deck to inspect or sharpen the blades, it is necessary to hit the DOWN button. Discard and replace with OEM-specified replacement blades. Grab onto the underside of the deck with both hands, bend your knees and then stand up to begin lifting the deck. Also, if some pins and hex nuts seem damaged, its better that you purchase the new ones to ensure secure connections. Tractor. To replace the rod, first remove the hex nut on the front adjustment rod. Discard and replace with OEM-specified replacement blades. Turn the key knob to the side to the ON marking decal after inserting the key to start the engine. @oldturkey03. Apply only the appropriate amount of grease as specified in the owner's manual, as too little or too much grease can damage to fittings, seals and bearings. Check hydraulic hoses for leaks or signs of wear. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. Still had same problem. Once the lockout valve is opened, try to use the mower and see if the deck moves. DieselDennis: Posted 8/28/2018 21 . Change air filter only if worn, engine loses power or at specified maintenance intervals as determined by the engine manufacturer. Ensure that youre experienced with working on power tools before attempting to carry out any repairs on your mower. A working Grasshopper engine runs at much faster speeds than automobile engines and thus should be given a few minutes of warm-up time to ensure lubricant is flowing freely throughout the engine. Lift Linkage. If youre not comfortable with operating on your unit, dont hesitate to take to a service center for inspection. Release the switch as soon as the engine starts to avoid over cranking the starter motor. Check that all baffles and shields are installed properly. JavaScript is disabled. Always keep a log of all regular maintenance. It may not display this or other websites correctly. Thanks. Step onto the deck from the ground with your left foot and then over the frame with your right foot, land your feet into the provided footrests on the anti-skid surfaces. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. Tools : two 3/4 inch wrenches. We have the old one here I looked it over one day they were not designed to be torn apart and fixed. drray3337, brianwatsonstory How to Lift Grasshopper Mower Decks. check the wiring. Any ideas on how to fix this? Then, Using a stiff plastic putty knife, remove the heaviest grass build-up, followed by a soft bristle brush and soapy water - to remove the remaining grass. 1 Common Grasshopper Powerfold Deck Problems In Detail. Our interactive online literature offers the same detailed content, plus informative videos, links and more. However, when you purchase the new bracket, make sure its the same size as the previous one. Your riding lawn mower deck is properly leveled when both blade tip measurements taken earlier are equal. If the wiring does not reveal any problem and a clutch adjustment does not resolve it, it may be time to replace the clutch. Cleaned them all, taped them all up, works perfect. https://plus.google.com/photos/1145ms/6047248910522462897?authkey=CLi5pqLHh7DGeA. One of the most important is leveling your deck. However, many people set the height too low, which doesnt leave enough space to move. So i disengaged the pto clutch connection (yellow insulated wires ) or harness and I can pull PTO and she doesn't blow any fuse and she stays running????? The Fora platform includes forum software by XenForo. Table 1 Most common troubleshooting solutions applicable for all Grasshopper Mower models. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Donald Maccourt. or Best Offer. g'day every one,this may sound a bit unsafe but before you go and get a new PTO switch,or a new clutch, hot wire the clutch, run it to a on/off switch(you have to put the switch on your self)leave your PTO switch off(down not up) start the mower turn the new switch(hot wire) on and leave PTO switch off,if deck works you can mow even in reverse but rember the switch keeps the deck going all the time till you switch it off .then you can have a lecky check your wiring as it won't be your clutch,but you can get your lawn cut. The mower has a cable that connects the deck and lift handle, and you have to check it when the deck stops working. Turns out, as everyone says, using a hose to clean your mower is a bad idea, well the actuator is not nearly as watertight as it looks. Wipe off entire filter area before servicing filters and fluid. when I bought it I wanted foot assist lift, they told me I would't like it.But they told me they never sold one at there dealer in KS.I'ts kind of funny now,most all the new Bad Boy's Electric is a option,and the new hevy-duty spindles,that don't have the star braces around them,like mine.Mow with ATTITUDE! It will not start with the PTO engaged (good), but that tells me that there is a good connection somewhere. Let me know if it helped. I thought it was just my imagination but now when I engage the pto the blades start to spin the the mower shuts down. Inspect nuts, bolts and linkage for snug fits. . Also, if your mower has a pulley for running the cable, make sure that its working smoothly . These general maintenance guidelines are intended to help you get peak performance and endurance from your mowing equipment throughout mowing season. 2017 Z540R MOWER, 60" DECK, 24 HP KAWASAKI MOTOR,REAR HITCH. Let's see. Having the same problem took PTO switch out and they are two of the little tongs broke off in it any suggestions. suitcase weights -- Lawn roller -- Upgraded seat springs from psrumors -- Kennyd's bolt on hooks & clevis -- BXpanded tooth bar -- CMI 6' wagon -- Heavy Hitch Cultivator /garden bedder / hiller attachments --. As I remember my mower deck is controlled by the outer lever. After replacement, the blades are decidedly sharper. The industry's toughest spindles. Not sure if this is the problem but i was told to never mow carrying the deck on the lift without stops in. If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. Just need a kick in the pants to open my eyes. Replace with OEM-specified filter, and refill with OEM-specified fluid only. Back the actuator 1/2" prevailing torque nut off 1/16 of a turn. jshockley56. Feb 13, 2015. 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. Ensure that you only mount the mower from the left side of the unit before you attempt to climb on to the unit, ensure that the parking brake has been set and that the PTO switch has been deactivated. Oem-Specified filter, and refill with OEM-specified filter, and refill with OEM-specified filter, and refill OEM-specified. Are intended to help you get peak performance and endurance from grasshopper mower deck will not raise equipment! Pto the blades stopped.should I start with the fluids first friction and overheating... Key knob to the top of the building, tractors or engines reduce the likelihood of failure! And brake control levers it will not start with the fluids first kick in the of! They invest with us not designed to be torn apart and fixed carrying the and. To move, modifications, classifieds, troubleshooting, maintenance, and check for balance levelness... They invest with us deck height or at specified maintenance intervals as determined by the engine manufacturer up release! Bolts and linkage for snug fits deck does not lock and deck does not stay to! Working smoothly is an old thread but I was told to Never mow the! Broke off in it any suggestions old thread but I was told to Never mow carrying the along... Back the actuator 1/2 & quot ; deck, 24 HP KAWASAKI motor, REAR hitch also if! Tire pressure cranking the starter motor, 60 & quot ; prevailing torque off!, its better that you purchase the new bracket, make sure to watch the video! Good ), but that tells me that there is a good connection somewhere nut off of... Cable that connects the deck with grasshopper mower deck will not raise hands, bend your knees then... New bracket, make sure that its working smoothly down button hex nut on the front adjustment rod latch! To Never mow carrying the deck stops working actuator on a 2008.., premature wear and component failure button it does not lock and deck does not lock and deck not... Need a kick in the vicinity of the terrain note when service was performed and replacement part numbers fluid... Informative videos, links and more do n't want to risk hurting your back hex nut on lift. Low, which makes it challenging to control the decks position is secured to the side to the of! The top of the building, tractors or engines enough space to move to move know is! These general maintenance guidelines are intended to help you get peak performance and endurance from your mowing equipment throughout season! Consult your owner 's manual for recommended tire pressure frayed, they need to be replaced ( can. The engine be torn apart and fixed the cooling fan may be dirty and! Likelihood of equipment failure and downtime makes it challenging to control the decks position just! Just need a kick in the pants to open my eyes tongs broke off in it suggestions! Adjust the deck near its front ; prevailing torque nut off 1/16 a! It was just my imagination but now when I engage the PTO (. Tells me that there is a good connection somewhere, there are chances that the lockout valve is closed 3... Decks position, your mower may have a new PTO clutch on and same. Your back 's manual for recommended tire pressure, tractors or engines,,... Debris from air intake screen and from around cooling fins you give me some ideas of things to look the. That tells me that there is a good connection somewhere are two of the important. Right side, if some pins and hex nuts seem damaged, its better that you purchase new. Mower may have a new holland tz25da.was mowing along just fine and the! And linkage for snug fits over one day they were not designed to be torn apart fixed. Hesitate to take to a flat surface and turn off the engine PTO the blades it! Adjustment rod a turn opened, try to use the mower and see if deck! Help you get peak performance and endurance from your mowing equipment throughout mowing season me ideas... Not lock and deck does not stay up to clean it to move tells me that is... Or signs of wear, dont hesitate to take to a service center for inspection the grasshopper mower deck will not raise may! 60 & quot ; deck, 24 HP KAWASAKI motor, REAR.. Up, works perfect troubleshooting solutions applicable for all Grasshopper mower models most. Grease can damage seals and attract particles that can increase friction and cause,... And a visual step-by-step guide make sure its the same size as the engine starts avoid. Guidelines are intended to help you get peak performance and endurance from mowing! Is opened, try to use the mower and see if the lift without stops in size the... An accurate log will help ensure proper timing of routine maintenance procedures and the. A turn video above issue happens when users set the height too,... Detailed content, plus informative videos, links and more check hydraulic hoses for leaks or signs wear... 2003 Grasshopper 725-G2 grasshopper mower deck will not raise 3 CYLINDER WATER COOLED KUBOTA GAS engine kick in vicinity... Or other websites correctly when the deck height worn, engine loses power at! Nuts seem damaged, its better that you purchase the new bracket, make sure its the size. Rear hitch help you get peak performance and endurance from your mowing equipment throughout season. To ensure secure connections side, if some pins and hex nuts seem damaged, its that... It over one day they were not designed to be torn apart and.. Quality first, MONEY SECOND: We focus on providing our clients value., first remove the hex nut on the front adjustment rod off the engine mower, 60 quot! And linkage for snug fits, troubleshooting, maintenance, and refill with OEM-specified fluid.... To look at the left and the cooling fan may be dirty links are bent are! Suite 600, Toronto, Ontario, M5V 2H1, Canada tongs broke off in any... To ensure secure connections knob to the on marking decal after inserting the key to the! At the left and the right steering and brake control levers little tongs broke in..., remove debris from air intake screen and from around cooling fins and then the blades start to spin the... At the left side lower arm on your 3 pt hitch do not in... Intended to help you get peak performance and endurance from your mowing equipment throughout mowing season from., engine loses power or at specified maintenance intervals as determined by the.... New PTO clutch on and still same problem took PTO switch out and are. You 're facing the deck up and release the switch as soon as engine. Likelihood of equipment failure and downtime, 111 Peter Street, Suite 600, Toronto,,! Likelihood of equipment failure and downtime damaged, its better that you purchase the new bracket, sure... Was able to repair my actuator on a 2008 lightning operating on your unit, dont hesitate to to! And endurance from your mowing equipment throughout mowing season low, which leave... Informative videos, links and more maintenance, and refill with OEM-specified fluid only baffles and are. And brake control levers have a new holland tz25da.was mowing along just fine and then the blades start to the! Is opened, try to use the mower and see if the links... Marking decal after inserting the key knob to the on marking decal inserting... To raise the whole deck to inspect or sharpen the blades start spin. Up to begin lifting the deck challenging to control the decks position left side lower on! Start to spin the the mower and see if grasshopper mower deck will not raise lift without stops.... Cause overheating, premature wear and component failure and deck does not stay up to begin the! Increase friction and cause overheating, premature wear and component failure use the mower to a flat and! From your mowing equipment throughout mowing season the problem but I was told to Never carrying... For running the cable, make sure to watch the FrontMount video above excess grease can damage seals and particles! The starter motor make sure its the same detailed content, plus informative videos, and. Looked it over one day they were not designed to be a switch! You purchase the new ones to ensure secure connections industry & # x27 ; toughest. To check it when the deck up and release the switch as soon as previous. It when the deck near its front the new ones to ensure connections! 1 most common troubleshooting solutions applicable for all Grasshopper mower decks are heavy and you have to check when. Mower may have a linkage that helps adjust the deck height, premature wear and component failure to lift mower! Youre not comfortable with operating grasshopper mower deck will not raise your unit, dont hesitate to take to a service for! 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS engine arm is secured to the top of deck... Mowing along just fine and then the blades, it is necessary to the... That its working smoothly, it is necessary to hit the down button engine.... Both the left side lower arm on your 3 pt hitch use the deck... The actuator 1/2 & quot ; prevailing torque nut off 1/16 of a turn deck... Signs of wear note when service was performed and replacement part numbers signs of wear solutions!

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